Pocket Linux Guide - Design and build a small, diskette-based GNU/Linux system from source code with a focus on good design techniques, adherence to standards and the capability for future expansion. - http://pocket-linux.sourceforge.net/
Building a Minimal Linux System from Source Code - Documentation with an aim towards understanding the theory behind the concept. From Power Up To Bash Prompt. - http://axiom.anu.edu.au/~okeefe/p2b/
Linux From Scratch: LFS - Assemble your own Linux system. Includes all software and an easy to follow guide. - http://www.linuxfromscratch.org/
Minimal Custom Builds - How to build mini Debian or Slackware installation. instructions, downloads, links to compilers and related software tools. - http://village.flashnet.it/users/fn048069/
Mastodon - The last a.out Linux distribution: uses a.out executables. - http://www.pell.portland.or.us/~orc/Mastodon/
Repairlix Distribution - Networked Linux distribution and bootable system that fits on 12MB of media, so small that an image can be put on a business-card sized/shaped CD-ROM, suitable for wallet or purse. - http://repairlix.sourceforge.net/